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Home / Products / Pneulead / Air Source Treatment Components

Air Source Treatment Components Custom

PRODUCT

Custom Air Source Treatment Components Manufacturers

The air source treatment component mainly includes an air filter, air regulator, and air lubricator. Its function is to process the compressed air leading to the control components and the actuators to meet the needs of the various components in the pneumatic system. Pneulead provides abundant kinds of air source treatment components with wonderful quality and strong supply ability for over 30 years, mainly including three major series: PS series Japanese standard type, PF series European standard type, and G series Chinese standard type.

The function of the filter is to clean the air source, filter the particles and moisture in the compressed air, and reduce the negative impact of the compressed air on the components.

The function of the regulator is to reduce the pressure from the air compressor to meet the needs of each component in the pneumatic system and keep this part of the pressure stable to prevent damage to the components of the system due to changes in pressure.

The lubricator can lubricate the moving parts and the parts that are not convenient to add lubricating oil, greatly extending the service life of the components. Some components can achieve oil-free lubrication (lubrication by grease), so the use of the lubricator is not necessary.

Other air source treatment components include a soft-start valve, pressure-releasing valve, etc.

About Group

PNEUMATIC SYSTEM PROFESSIONAL SOLUTION

Ningbo Sono Manufacturing Co., Ltd. is China Air Source Treatment Components Manufacturers and Custom Air Source Treatment Components Factory, which has a history of 25 years in pneumatic field. Our company has set up Zhejiang provincial research and development center and hired domestic and overseas engineers，we have powerful exploiting capacity, we produce six series of products as following: Air source treatment, Pneumatic control elements, Pneumatic act elements, Air press punch, Pipe fittings and Pneumatic tubes, electricty control cylinder. We have the ability to supply the whole set of pneumatic system. Adopting the international advanced technique and machine equipment, we have passed ISO9001:2015 and got CE, ROHS certifications. And developing actively the market of home and abroad and building a wide sales net and after-sale service system. Satisfactory service to customers.
Meanwhile, we won “National High and New Techno-logy Enterprises”, ” Technology Innovation Model Company” and so on. STNC brand has been Famous Brand in Zhejiang province, STNC products have been regarded as brand products in Zhejiang province, selling well all over the world.

Ningbo Sono Manufacturing Co., Ltd.
Ningbo Sono Manufacturing Co., Ltd.

News

Industry Knowledge Extension

Pressure Regulation Devices: Ensuring Stability and Efficiency

In the realm of Air Source Treatment Components, the importance of pressure regulation cannot be overstated. It's the linchpin that ensures the smooth and efficient operation of pneumatic equipment. Pressure regulation devices, such as regulators and pressure relief valves, stand as the stalwarts in maintaining optimal pressure levels within these systems.
Regulators are the workhorses when it comes to managing air pressure. Their primary function is to control and maintain the desired pressure levels, catering to the specific requirements of downstream equipment. Picture them as the guardians of equilibrium in a pneumatic network, carefully adjusting the flow of compressed air to meet the exact demands of various tools and machinery. By providing a stable and consistent air pressure environment, regulators prevent equipment damage due to pressure fluctuations and help optimize energy consumption within the system.
Complementing the regulators are pressure relief valves, the safety valves of compressed air systems. These valves act as fail-safes, protecting the system from overloads or malfunctions by releasing excess pressure. They're the emergency release mechanisms that prevent catastrophic failures, ensuring the safety of both equipment and personnel.
Pressure regulation devices work in a harmonious synergy, contributing not just to the efficiency of the machinery but also to the longevity of the entire system. The ability to maintain precise pressure levels not only enhances the performance of pneumatic equipment but also significantly reduces wear and tear, contributing to cost savings in terms of maintenance and replacement of parts.
Implementing the right pressure regulation components, calibrated to the specific requirements of the application, is pivotal in ensuring a well-functioning and optimized compressed air system. Companies invest significantly in selecting and maintaining these devices, recognizing their pivotal role in the seamless operation of their industrial processes.

Moisture Separators and Dryers: Mitigating Harmful Effects of Moisture

Moisture is an inevitable byproduct of Air Source Treatment Components. Yet, its presence within a pneumatic system can wreak havoc on equipment, leading to corrosion, rust, and potential damage. This is where moisture separators and dryers step in as crucial components of air treatment systems.
Moisture separators operate as the initial line of defense, employing various mechanisms to eliminate bulk water from the compressed air stream. Utilizing techniques such as centrifugal force or filtration, these separators efficiently remove larger water droplets, preventing them from reaching downstream equipment.
However, moisture separators alone might not suffice to achieve the desired level of dryness essential for sensitive machinery. This is where dryers play a pivotal role. Dryers further reduce the moisture content, aiming for lower dew points to ensure that condensation doesn't occur within the system. By eliminating residual moisture, these components safeguard the integrity of the equipment, ensuring its reliability and longevity.
Various types of dryers, including refrigerated, desiccant, and membrane dryers, are employed based on the specific requirements of the application. Each type has its unique way of reducing moisture, ensuring that the compressed air quality meets the necessary standards.
The significance of moisture separators and dryers in maintaining the quality of compressed air cannot be overstressed, especially in industries where precision and reliability are paramount. Food processing, pharmaceuticals, and electronics manufacturing are just a few examples of sectors where moisture-free compressed air is critical. Implementing effective moisture management components not only protects equipment but also ensures the consistency and reliability of the final product.

Filtration Systems: Enhancing Air Purity and Quality

Contaminants within compressed air can cause a myriad of problems, ranging from decreased equipment lifespan to compromised product quality. Filtration systems, integral components of Air Source Treatment Components, play a pivotal role in ensuring air purity by removing these contaminants effectively.
Particulate filters, the first line of defense in filtration systems, are designed to capture solid particles present in the compressed air stream. These filters come in various configurations and pore sizes, targeting different particle sizes to ensure the removal of even the smallest contaminants that could potentially damage downstream equipment.
Coalescing filters complement the work of particulate filters by focusing on the removal of finer impurities such as oil and water droplets. These filters work by merging smaller droplets into larger ones, making it easier to eliminate them from the air stream. This process is crucial, especially in industries where the presence of oil or water vapor can be detrimental, such as in the pharmaceutical or food processing sectors.
Another essential component in air filtration systems is the activated carbon filter. Unlike particulate or coalescing filters, activated carbon filters focus on adsorbing oil vapors and odors present in the compressed air. These filters utilize activated carbon's porous nature to trap and remove these gaseous impurities, ensuring that the air released is free from unpleasant odors and potentially harmful oil vapors.
Effective filtration systems are not just about maintaining equipment health; they are also critical for industries where air quality directly impacts the final product. For instance, in the pharmaceutical industry, where sterile conditions are paramount, or in the semiconductor industry, where even minuscule impurities can lead to defects, ensuring pristine compressed air quality is non-negotiable.